NATURAL SCIENCES TRIPOS Part IIA and Part IIB

MATERIALS SCIENCE AND METALLURGY (3)

Monday 26 April 1999

Answer one question from Section A, which carries one-third of the credit for this paper.

Three questions should be answered from Section B; these questions carry equal credit.

The Part II and Part IB Data Books are provided.

Write on one side of the paper only.

The answer to each question must be tied up separately, with its own cover-sheet.

Write the relevant question number in the square labelled Section' on each cover-sheet. Also, on each cover-sheet, list the numbers of all questions attempted from this paper.

SECTION A

19.   In an Fe-C alloy, ferrite grows isothermally with equilibrium at the interface such that
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where tex2html_wrap_inline114 is the concentration of carbon in ferrite which is in equilibrium with austenite, tex2html_wrap_inline116 is the corresponding concentration in austenite which is in equilibrium with ferrite, D is the diffusivity of carbon in austenite, v is the interface velocity and z is a coordinate defined normal to the interface. The concentration gradient is evaluated at the position of the interface.

Explain separately the meanings of the left and right hand sides of this equation, and hence the origin of the equation.

How would similar conditions be derived for a ternary Fe-Mn-C alloy?

Hence describe two ways in which ferrite can grow in a ternary Fe-Mn-C alloy whilst maintaining local equilibrium at the interface, even though the diffusivities of Mn and C are different by many orders of magnitude.

Explain what is meant by the term paraequilibrium. Illustrate schematically an isothermal section of the paraequilibrium phase diagram for an Fe-Mn-C alloy where austenite and ferrite can coexist. The sketch should include a few tie-lines.

20.   Describe the underlying causes of ferromagnetic hysteresis.

What parameters are used to define a hysteresis loop? How does the loop change with an increase in defect density and what is an anhysteretic loop? Describe the difference between soft and hard magnetic materials in terms of hysteresis loops.

Discuss the problem of hysteresis loss and the steps that can be taken to minimise it.

For low values of the magnetic induction B, the hysteresis loop with tips (maxima and minima) at tex2html_wrap_inline126 and tex2html_wrap_inline128 is given by
displaymath130

displaymath130
where k is a constant and H is the magnetic field. (a) Sketch the form of this loop; (b) derive expressions for the remanence and the coercive field; (c) show that the hysteresis loss per cycle of the field is tex2html_wrap_inline136.

21.   What is St. Venant's principle?

Describe qualitatively how the elastic stress distribution varies around a circular hole in a plate under uniaxial tension.

By analogy with the stress concentration around a hole, derive an approximate formula for the stress concentration at a notch, stating your assumptions.

A tex2html_wrap_inline138 rosette of strain gauges is place on a notched sample under tension. The strain gauges read
displaymath140
Given that strain gauge B is parallel to the applied force, calculate the principal strains and their directions relative to the applied force.

The rosette is placed a long way from the notch but in the same orientation. What are the angles between the strain gauges and the principal directions? What other technique might be used to characterise the strain in the sample?

22.    What is crystallographic texture and how can it be measured experimentally? Describe various ways in which the texture generated in a sheet can be represented quantitatively, outlining the strengths and weaknesses of each representation.

Using a Wulff net or otherwise, draw an accurate stereogram for a cubic close-packed crystal with tex2html_wrap_inline144 at the centre showing all poles of the form tex2html_wrap_inline146, tex2html_wrap_inline148 and tex2html_wrap_inline150.

Annealing twins in copper are related to the matrix copper grains by reflections in tex2html_wrap_inline150 planes. Show that a vector tex2html_wrap_inline154 in a twin is related to a vector r in the matrix by reflection across a plane whose normal is n where
displaymath156

Determine tex2html_wrap_inline154 if tex2html_wrap_inline160 and tex2html_wrap_inline162 and plot the pole corresponding to tex2html_wrap_inline154 on your stereogram.

Hence sketch the tex2html_wrap_inline166 pole figure for rolled and annealed copper in which the matrix grains have a strong tex2html_wrap_inline168 texture.

SECTION B

23.   What is meant by a regular solution and how does it differ from ideal and real solutions? Describe how the regular solution model can be used to define phase diagrams. How can non-equilibrium phases be predicted?

The vapour pressure of manganese over an iron-manganese alloy at 1450 K is 0.417 mbar at a mole fraction of manganese of 0.6. The vapour pressure of pure manganese at the same temperature is 0.635 mbar. Calculate the following, assuming a regular solution model and that the tex2html_wrap_inline170 function is independent of composition:

(a) activity of manganese;

(b) activity coefficient of manganese;

(c) tex2html_wrap_inline170 function;

(d) heat of mixing.

24.   Answer all of the following:

(a) What are the crystal structures of the two main allotropic forms (tex2html_wrap_inline170 and tex2html_wrap_inline176) of titanium, and which of these two is stable at ambient temperature?

(b) Sketch the three main kinds of phase diagrams found for titanium alloys given that some solutes stabilise tex2html_wrap_inline170, some stabilise tex2html_wrap_inline176 and others are neutral. On the diagram for tex2html_wrap_inline176 stabilising elements, construct and justify a curve defining the locus of the martensite-start temperature as a function of the solute concentration.

(c) Why is the eutectoid reaction found in some titanium alloys so sluggish compared with the formation of pearlite in steels?

(d) Giving reasons, state typical applications for Ti-Pd and Ti-V-Al alloys.

25.   What is meant by an energy gap tex2html_wrap_inline184 in the electron band structure of a material? Illustrating your answer with typical values of tex2html_wrap_inline184 and schematic band structure diagrams. Discuss the significance of the energy gap in determining the electrical conductivity of a semiconductor, listing any other factors which may be important.

If the electrical conductivity of an intrinsic semiconductor is proportional to tex2html_wrap_inline188, suggest a way of measuring its energy gap.

Distinguish between a direct and indirect energy gap and explain how this affects optical transitions in semiconductors. How might the energy gap of a semiconductor be determined from its reflectivity spectrum?

The absorption edge of intrinsic germanium is measured at 300 K and found to be 1771 nm. What temperature rise will result in a 50% increase in its electrical conductivity?

26.   Show that the stress tex2html_wrap_inline190 acting on a plane defined by its direction cosines tex2html_wrap_inline192 is given by tex2html_wrap_inline194 where tex2html_wrap_inline196 is the stress tensor.

Derive an expression for the normal components of this stress in terms of tex2html_wrap_inline196 and tex2html_wrap_inline200. How may the shear stresses be obtained?

A single crystal of copper is subjected to the stress tensor
displaymath202
where the tensor axes are parallel to the crystallographic axes. Which slip system involving the tex2html_wrap_inline204 plane will experience the highest shear stress? What is the magnitude of this shear stress?

27.    Discuss the factors which may limit the speed of the solid-liquid interface in solidification, distinguishing between diffusion-limited and collision-limited dynamics.

Define the solute partition coefficient for solidification; sketch how this coefficient varies with solidification speed. What is solute trapping? Why is it possible for the chemical potential of the solute to rise in this process? What are the thermodynamic and kinetic requirements for solute trapping?

For a given solidification speed, the degree of solute trapping may vary with crystal orientation; what is the origin of such an effect?

28.   Figures 1a-c show Pourbaix diagrams plotted for 25oC for Zn, Ni and Ag, which can be used to address the following questions:

(a) Explain for each diagram what the lines labelled a and b represent and derive their equations in terms of voltage and pH.

(b) How do the diagrams relate to the position of each metal in the electrochemical series? Estimate values of Eo for each metal.

(c) Comment on the effect of pH and of competing reactions in circumstances where the metals are to be electrolytically extracted from 1 M solutions.

(d) All three metals are placed, without mutual contact, in a beaker of water at pH=7. Explain what would happen if the metal surfaces are bare, and for the case where the metal surfaces are in their ordinary states. How would the results change if the water is acidified to pH=1 and if oxygen is bubbled vigorously through the solution?

Figure 1a
Figure 1b
Figure 1c