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H.K.D.H. Bhadeshia,
Phase Transformations Group,
Department of Materials Science and Metallurgy,
University of Cambridge,
Cambridge, U.K.
To estimate the Charpy toughness of steel welds (manual metal arc or submerged arc), as a function of strength, microstructure, chemical composition and temperature over a limited range of inputs as stated in [1].
| Language: | FORTRAN | 
| Product form: | Source code | 
DOUBLE PRECISION X(100), W1(10,100), W2(10),THETA1(100), H(10),
& AMIN(15),AMAX(15)
MAP_NEURAL_WELD_TOUGHNESS is an interactive program which uses the results of a neural network training process to permit the estimation of the Charpy impact toughness for manual metal arc and submerged arc weld metal samples. This is as a function of the following variables, within the stated ranges:-
Process, submerged arc (0.5) or manual metal arc (-0.5)
| Parameter | Minimum | Maximum | 
|---|---|---|
| Yield strength /MPa | 0.3470D+03 | 0.6450D+03 | 
| Carbon /wt% | 0.2900D-01 | 0.1300D+00 | 
| Silicon/wt% | 0.2800D+00 | 0.1140D+01 | 
| Manganese/wt% | 0.7700D+00 | 0.2250D+01 | 
| Phosphorus/wt% | 0.8000D-02 | 0.2800D-01 | 
| Sulphur/wt% | 0.2000D-02 | 0.1700D-01 | 
| Aluminium/wt% | 0.1000D-02 | 0.4000D-01 | 
| Nitrogen/ppmw | 0.2600D+02 | 0.1190D+03 | 
| Oxygen/ppmw | 0.2340D+03 | 0.8210D+03 | 
| Primary microstructure/% | 0.0000D+00 | 0.9100D+02 | 
| Allotriomorphic ferrite/% | 0.1600D+02 | 0.6200D+02 | 
| Acicular ferrite/% | 0.1100D+02 | 0.8100D+02 | 
| Temperature / K | 0.2130D+03 | 0.2930D+03 | 
| Charpy toughness / J | 4.00 | 215.0 | 
The program uses the file "WEIGHTS" to obtain the neural network training information.
The data that were used originally to train the neural network are also available under the section entitled Materials Data (Weld Toughness Data).
None.
The full calculation of the error bars as presented in [1] is not reproduced in this program. An average error of ± 40 J may be assumed reasonable but will not be reliable in all cases.
None.
       Complete program.
           PROCESS (-0.5 for MMA, 0.5 for Submerged Arc)?
0.5
           Yield Strength at 20 Centigrade, MPa  (347-645)?
450
           Carbon, wt.% (0.029-0.130)?
0.1
           Silicon, wt.% (0.28-1.14)?
0.4
           Manganese, wt.% (0.77-2.50) ?
0.9
           Phosphorus, wt.% (0.008-0.028)?
0.008
           Sulphur, wt.% (0.002-0.017)?
0.005
           Aluminium, wt.% (0.001-0.040)?
0.01
           Nitrogen, ppmw (26-119)?
50
           Oxygen, ppmw (234-821)?
300
           Primary Microstructure % (0-91)?
20
           Allotriomorphic Ferrite % (16-62)?
54
           Acicular Ferrite %(11-81)?
40
           Temperature, Centigrade (-60 to 20) ?
20
                          ** WELD CHARPY TOUGHNESS **           
                    Darwin College, Cambridge & ESAB AB (Sweden)
                           Bhadeshia, Svensson & MacKay      
           Process        0.5                Yield Strength       450.  MPa 
           Carbon       0.100  wt.%          Silicon            0.400  wt.%
           Manganese    0.900  wt.%          Phosphorus         0.008  wt.%
           Sulphur      0.005  wt.%          Aluminium          0.010  wt.%
           Nitrogen       50.  ppmw          Oxygen              300.  ppmw
           Primary        20.  %             Allotriomorphic      54.  %   
           Acicular       40.  %             Temperature          20.  C   
           Charpy Toughness, Joules =     121.
WRITT
neural network, weld toughness
MAP originated from a joint project of the National Physical Laboratory and the University of Cambridge.
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